Textile

100% Inline Fabric Inspection at Production Speed

Edraak's vision inspection systems are installed directly on production lines to scan every meter of fabric at full line speed. Unlike traditional manual inspection — which typically samples only a fraction of production — EVS delivers 100% fabric inspection coverage, catching defects that human inspectors would miss due to fatigue, speed limitations, or visual constraints.

The system detects a comprehensive range of defects including holes, stains, weaving errors, color variations, selvedge defects, slubs, and contamination. Each defect is precisely mapped to its meter-level location on the fabric roll, enabling accurate downstream marking, grading, and removal.

8x Faster Than Manual Inspection

Manual fabric inspection is slow, inconsistent, and labor-intensive. EVS automates the entire visual inspection process, operating at speeds that are up to eight times faster than manual checking. Production lines maintain their throughput while achieving higher detection accuracy and complete coverage — every roll, every meter, every defect.

This speed advantage means textile manufacturers can inspect 100% of production without bottlenecking downstream processes, eliminating the need for separate offline inspection tables and reducing work-in-progress inventory.

Automated Meter-to-Meter Quality Reporting

EVS automatically generates detailed meter-to-meter quality reports for every fabric roll. These reports document defect type, location (by meter), size, severity, and frequency for the entire roll length. Reports can be shared directly with clients as part of quality assurance documentation, building trust and reducing disputes over fabric quality.

The reporting system provides roll-level grading based on defect density and severity, helping manufacturers sort fabric by quality tier. This enables tiered pricing, optimized cutting plans, and better inventory management.

Integrated Label Application

Beyond inspection, EVS integrates automated label application directly on the production line. Once fabric passes inspection, the system triggers label placement at precise locations — defect markers, roll identification, grade labels, and client-specific tagging. This eliminates a separate manual labeling step and ensures every roll is accurately identified before it leaves the production floor.

Real-Time Defect Mapping & Roll Grading

As fabric passes through the inspection zone, each defect is recorded with its exact meter position, type classification, and severity score. The system builds a complete defect map for every roll in real time, enabling immediate grading decisions. Rolls can be automatically classified as first-quality, seconds, or reprocess based on configurable threshold rules.

This real-time grading gives production teams instant visibility into fabric quality, allowing them to make informed decisions about rerouting, reprocessing, or releasing rolls without waiting for offline inspection results.

Reduced Waste, Rework & Manual Labor

By catching defects early in the production process, EVS prevents defective fabric from progressing to downstream operations where rework costs are higher. Early detection reduces material waste, minimizes rework, and lowers the labor cost associated with manual inspection headcount.

Manufacturers typically see a significant reduction in customer returns and quality complaints after implementing automated vision inspection, improving both operational efficiency and brand reputation.

Key Benefits

• 100% fabric inspection coverage — every meter, every roll
• Up to 8x faster than manual inspection
• Automated meter-to-meter quality reports for clients
• Integrated label application on the production line
• Real-time defect mapping with precise meter-level location
• Automatic roll grading: first-quality, seconds, or reprocess
• Detection of holes, stains, weaving errors, color variations, slubs, and contamination
• Reduced waste, rework, and manual inspection headcount
• Seamless integration into existing textile production lines
• Consistent, repeatable quality control with full traceability